The Leader in Custom Branding Irons

Instructions and Care

Branding isn’t difficult. However, like any tool there is always an ideal way to use it. Here you will find important instructions, checklists and tips on how to properly use your new branding iron. There are also some useful cleaning methods and care procedures to keep your branding equipment operating in top condition.

 

Electric Branding Irons

Basics

The Basics of Branding

  • While heating up your branding iron, when it is idle, and while cooling it off to room temperature, the branding iron must remain in a horizontal position, resting on the provided stand or cradle.
  • Time needed for heating up the branding head: Allow 20-40 minutes. Factors that can affect heat-up time include: Branding head size, temperature control unit setting, and changes in work area conditions such as draft, temperature and humidity.
  • Optimal dwell time (Holding branding head in contact with surface being branded): 3-15 seconds – Factors that can affect dwell time include: Branding head size, temperature control unit setting, and weather conditions around work area.
  • Start off any branding session by pre-heating your branding head for 20-40 minutes, while your temperature control unit is set to maximum. Make sure to test-brand some scrap pieces of your material(s) so that you can adjust the temperature control unit based on your test-branding results.dos-and-donts-of-electric-handheld

 

NOTE: Never leave your branding iron in an upright position.  Always rest the iron on the stand or in a cradle. Heat rises and damages heating tool components and can melt or burn the handle.

Changing the position of your electric branding iron from horizontal to vertical before it cools off to room temperature may result in internal damage and void warranty.

IMPORTANT

IMPORTANT
For branding in countries with voltages other than 120V, 60 Hz (U.S. voltage) outside North America, make sure to use our 220v-240v branding equipment.

Branding

Branding Procedure

Choose a safe, well-ventilated work area for all your test-branding and branding sessions.

  1. Make sure your scrap pieces are on your work surface, and ready for test-branding.
  2. Ensure that the items you intend to brand are smooth, flat and dust free. Then set them on a flat, smooth and clean heat resistant work surface.
  3. Plug your temperature control unit into an electric outlet and plug your branding iron into your temperature control unit (TCU).
  4. Make sure your branding head is firmly attached to your heating tool and is resting on provided stand or cradle, or on a heat resistant safe surface that cannot burn, nor catch fire, such as a brick.
  5. For Plastic: A good starting point is to set your TCU between 20% and 30% (depending on the kind of plastic). Wait about 15 to 20 minutes for your branding head to heat up. Then your branding iron should be ready for you to start your test-branding. Place the heated branding head in full contact with the surface of your scrap piece for about 1 second, remove and check the mark you have obtained. If necessary, adjust your TCU percentage setting (higher or lower), as well as the dwell time (increase or reduce).
  6. electric-branding-ironFor Leather: A good starting point is to set your TCU between 40% to 60%. (Lower percentage suitable for lightweight leather and higher percentage for heavier-weight). Wait about 15 to 20 minutes for your branding head to heat up. Your branding iron should then be ready for you to start your test-branding. Place the heated branding head in full contact with the surface of your scrap piece for about 3-5 seconds, remove and check the branded mark obtained. If necessary, adjust your TCU percentage setting (higher or lower) as well as dwell-time.
  7. For Wood: A good starting point is to set your TCU to 70%. (Lower percentage suitable for softer woods and higher percentage for hard woods). Wait about 20 minutes for your branding head to heat up. Your branding iron should then be ready for you to start your test-branding. Place the heated branding head in full contact with the surface of your scrap piece for about 5-10 seconds, remove and check the branded mark obtained. If necessary, adjust your TCU percentage setting (higher or lower) as well as dwell-time.
  8. After obtaining a few test-marks, pause a few seconds to allow your branding head to recover and regain heat.
  9. Once you’ve obtain the desired branded test-marks on your scrap pieces, proceed to brand your products.

Tip A: Before starting a new branding session, we recommend test-branding prior to branding the actual products.

Tip B: The next time you are ready to brand additional items, if temperature conditions have changed, or if your work area is drafty, you may find it necessary to slightly adjust your TCU accordingly.

Tip C: It takes longer for the iron, head to cool off than to heat up.

Branding Food Products - Bakery Goods

 

Branding Food Products – Bakery Goods

When using an electric heating tool, you will need low temperatures for branding bakery goods such as burger buns, bread and tortillas. Set your temperature control unit to the lowest setting that allows you to create a branded image in a reasonable amount of time. Using the highest setting will most likely speed things up, but is not a sound recommendation for a task with so little thermal demand, as it may over-scorch your product, as well as shorten the life of your branding tool.

Use an iron holder to isolate your branding tool from coming in contact with any metal surfaces while heating it up and during your branding session too. Direct contact of your branding tool with metal will impact (increase) heat-up time and potentially branding time as well. Using the iron holder will also prevent the iron cord from direct contact with the hot tool. Hexacon holder, furnished with your handheld Hexacon branding tool, is recommended for its open tray feature and its ability to accommodate many styles and shapes of branding heads.

If the heated Stainless Steel Branding head tends to stick to your baked goods, do NOT immerse or dip it in oil.  Instead you may spray a light coat of oil on a baking sheet or on a sheet of aluminum foil, and then lightly touch the branding head to the oiled surface during your branding session, as needed.

When you complete a branding session, never use anything except time to cool off your hot branding iron. Quenching in any liquid may damage your branding tool and will void warranty.

Additional Information

Additional Tips and Useful Branding Information

Prolong the Life of Your Branding Iron
Be sure your Head (or slotted head) is firmly attached to your heating (branding) tool. This will ensure good heat transfer for best branding results. This will also protect the tool for over-heating. Using a temperature control unit for branding any material will further prolong the life of your branding iron.

Practice Makes Perfect
It is imperative that you practice on scrap pieces of the material(s) you intend to mark before branding your actual items. This will provide you the opportunity to find just the right degree of heat for your specific application(s) and will help you become proficient.

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Hexacon’s DOs and DON’Ts
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DOs and DON’Ts
Be sure to read Hexacon’s DOs and DON’Ts file for good pointers on how to properly use and maintain your new electric branding iron. You can review this information here in PDF form.

Detatching and Reattaching Branding Heads

Detaching and Reattaching Branding Heads to an Electric Iron

The following procedure is intended only for those who have multiple branding heads designed to work with any of our electric heating tools. Otherwise, if you have only one branding head, we recommend that it remains connected to the heating tool, and checked for tight connection periodically.

Items needed for detaching and reattaching branding heads:

  • Vice
  • Channel lock or adjustable wrench
  • 2 cloth rags
  1. If the branding head and heating tool are hot, allow them to cool off. Then wrap the head in a rag to protect it from nicks and scratches.
  2. Place the wrapped head between the vice jaws and tighten till it is secure. Do NOT over tighten. Make sure the heating tool is upright and that the entire barrel is above the vice jaws and accessible.
  3. Wrap the second rag around the barrel. Adjust your channel lock or adjustable wrench to fit around the barrel and tighten.
  4. Turn counter-clockwise until the heating tool is loose enough to turn by hand.
  5. To reattach or attach another head the heating tool, screw it in by hand clockwise as tight as possible.
  6. Wrap the head and place it between the vice jaws with the heating tool upright, as explained in step 2 above.
  7. Wrap the second rag around the hexagonal barrel and adjust channel lock as explained in step 3 above.
  8. Turn clockwise until secure, without using excessive force.*

*It is important that the head is securely attached to the heating tool. This ensures good heat transfer and prolongs the life of the heating tool.

Drill Press Branding Irons

drill-press-brandingD. P. Model Branding Irons – Irons for use in drill presses:

When using a D.P. model branding iron, you will need to either remove the safety switch of your drill press or unplug it.

  1. Insert the shank of the D.P. iron into the chuck of your drill press and secure in place by tightening the chuck.
  2. You will need to use your drill press quill only for lowering onto, and raising off the items being branded.
  3. Be sure the damper arm on the drill press arm is working properly. The arm should not snap back or cause any vibrations.
  4. Follow all other instructions provided above for handheld branding irons.
  5. If you choose to create a set-up on your drill press table, make sure your drill press table is level. This will ensure that every item will be marked exactly in the same spot. It will also increase efficiency.CAUTION: Do not exert additional force beyond the D.P. tool springs’ maximum compression. Additional force may result in damage to your branding equipment.

 

Fire-Heated Branding Irons

Basic Operation

fire-heated-branding-iron-heatingBasic Operating Procedure

  1. Before placing the branding head over open flame, make sure handle rod is tightly screwed into your branding head.
  2. Be sure to use thick gloves.
  3. Some practice on scrap pieces of your material(s) is imperative for optimized proficiency.
  4. The length of time for holding the head over open flame can vary; depending on a few factors such as how close you hold the head over the flames, the head size, the material you intend to brand, and how dark you wish the mark to be. Dwell time on the item being branded may vary from one application to the next, as the head will gradually lose heat. If branding multiple items, it may be necessary to reheat the head and results may vary, depending on the degree to which the branding head is reheated.

NOTE: Weather conditions and draft may also change the time and frequency for heating and reheating the branding head.

Additional Information

Additional Tips and Useful Branding Information

Make Sure Iron is Firmly Attached to Handle
Be sure your Head (or slotted head) is firmly attached to your handle. This will ensure good heat transfer for best branding results. This will also protect the tool for over-heating.

Practice Makes Perfect
It is imperative that you practice on scrap pieces of the material(s) you intend to mark before branding your actual items. This will provide you the opportunity to find just the right degree of heat for your specific application(s) and will help you become proficient.


Propane Branding Iron

First Time Use

Using the Branding Iron for the First Time

Out of the box, the P-1000 Propane Branding Iron needs adjustments before it can be used. The branding head is pressed up against the burner for shipping purposes. When not in use, the branding head can be in this position for compact storage.
To adjust the branding head to proper branding position, take the following steps:

  1. Choose a flat, level surface and while over it, proceed to remove all packaging materials from the branding head.
  2. Rest the branding iron on your chosen flat surface, to ensure the branding head will not fall to the floor and possibly get damaged while you’re making the necessary adjustments.
  3. Using the included hexagonal wrench, loosen the two black hexagonal screws that hold the branding head in place. Do NOT unscrew them completely.
  4. Slide the branding head away from the burner so that the back of the branding head is about 2 inches away from the burner opening.
  5. Tighten the two black hexagonal screws till the branding head is firmly in place. Do NOT over-tighten.
  6. Your P-1000 Propane Branding Iron is now ready to use. First review and then follow branding instructions below.

Preparation

Preparation Instructions

  • When you are ready to use your P-1000 Propane Branding tool, carefully read these Instructions & Care information pages from beginning to end. We recommend that you do this before each branding session, especially if those sessions would be few and far between, until this marking method becomes “second nature” to you and/or another trained user.
  • Select a well- ventilated space that is a safe distance from any source of ignition, flame or flammable materials.
  • Make sure you are mindful of your surroundings. Remove any objects that may melt or catch fire, as this tool’s burner flame widens when it hits the back side of the attached branding head, which also heats up to high temperatures. (Flame temperature can be about 700° F)
  • Keep children, mentally challenged people and pets away from your selected work area.
  • Take every precaution to ensure safe use of this branding tool by following all the instructions included throughout these Instructions & Care pages.

What you will need:
Hexagonal wrench (included)
20 lb. liquid propane gas cylinder/tank
26mm wrench or adjustable wrench
Flint striker, long lighter, long match or another safe igniting device
Brick or similar burn-proof flat object, on which you can rest the hot branding head

Connecting to a Propane Source

propane-connection-013Connecting the P-1000 Propane Iron to a Propane Source

The P-1000 includes a Sievert Pressure Regulator 3091. Use of a pressure regulator reduces the cylinder pressure, allowing a safe and consistent gas flow from a standard 20 lb. steel LPG (liquid propane gas) cylinder/tank, commonly used for BBQ purposes.

  1. Place the regulator in contact with the propane cylinder valve. The regulator connector has a left-handed thread, requiring counter-clockwise tightening.
  2. Slip the connector nut onto the propane cylinder valve thread and then turn counter-clockwise.
  3. Use a 26mm wrench, an adjustable wrench or another suitable tool, to tighten the nut to a firm connection.

 

 

 

 

Lighting the Propane Iron

Lighting the Propane Branding Iron

Before you attempt to light your branding tool burner, once again, be sure you have chosen a safe and well-ventilated work area (see Preparation above).
Check for leaks (see Leakage Checklist below) and be sure to follow safety precaution at all times (see Safety Information below).

  1. Set a brick (or similar object) on your chosen melt & burn-proof flat work surface, to rest the branding head while heating it up, during a branding session, and while the branding head cools down.
  2. Check to see that the adjustment knob on the burner is completely closed, by turning the knob clockwise till it stops turning.
  3. Open the propane cylinder valve until it stops turning.
  4. Hold the Propane Branding Iron away from your body and in a safe direction. Then, slowly turn the adjustment knob counter-clockwise, an approximately quarter-turn. Listen to hear the propane gas flowing out the burner.
  5. Due to air trapped in the propane hose, it may take a few seconds before only propane starts flowing through and out the burner.
  6. Using a safe ignition source (flint striker, long match or lighter) carefully light the propane flowing out the burner.

Heating the Branding Head

propane-heatingHeating the Branding Head

  • At this point, set the lit branding tool down, with branding head resting on the brick (or similar burn-proof flat object) for approximately 10 minutes, to allow the branding head to heat up to a branding temperature.

NOTE: Heating time may vary, depending on branding head size, space between head and burner, flame intensity, and weather conditions.
Prevent Accidents — Do NOT leave branding tool unattended.

 

 

Branding

Branding Instructions

  1. Before branding your products, test-brand sample pieces of same material, to see if your branding head is at an optimal branding temperature for your application. For lighter or darker/deeper marks, adjust the burner flame intensity and/or the dwell time (length of time branding head remains in contact with the surface of your sample piece or product being branded).
    TIP: After each adjustment, allow a few minutes for branding head temperature to stabilize.
  2. Dwell time is an important factor to consider. The longer the dwell time, the darker and deeper the mark will be. After finding a good dwell time, it can still vary from one branding session to the next, depending on burner flame intensity, material type and its humidity contents, as well as change in weather conditions. Typically for wood, dwell time would be about 2-8 seconds. If necessary, adjust dwell time and/or flame intensity.
  3. Based on the outcome of step 1 and 2, proceed to brand the products that need to be marked.

Extinguishing the Flame

Extinguishing the Burner Flame

When you are done branding your products, follow the procedures below to extinguish the flame.

  1. Turn the burner adjustment knob clockwise until it stops and the flame is gone.
  2. Close the propane cylinder valve until it stops turning.
    NOTE: The flame may be extinguished and the tank is shut, yet the hose is still filled with propane.
  3. Turn the burner adjustment knob counter-clockwise about a half-turn. You should hear the propane gas escaping from the burner.
  4. When you no longer hear gas escaping through the burner, turn the adjustment knob clockwise until it stops (To the OFF position).
  5. At this point, the branding head is still very hot. Let the branding head air-cool for at least 1 hour before attempting to touch it. Make sure others, including pets, do not have a chance to accidently touch or come in contact with the hot branding head. Do not leave your branding tool unattended.
  6. To check if the iron is still hot, steadily and gradually bring your hand closer to the branding head, making sure you do NOT touch it. With your hand carefully hovering over the branding head, feel for heat waves rising from its surface. If you feel no heat rising, the branding head is most likely cool enough to touch.
    TIP: Using a heat-resistant mitt or glove is recommended.

Changing the Branding Head

Changing or Switching the Branding Head with Another

Before attempting to detach the branding head, be sure the branding head is cool.

  1. Rest your branding tool on a flat and level surface (same work surface you have used for heating up the branding head is fine), to ensure that the branding head will not drop to the floor or ground (and possibly get damaged) while detaching it.
  2. Using the included hexagonal wrench, loosen the two black tightening screws that hold the branding head in its branding position, till the grip no longer restricts the two rods from sliding.
  3. Hold the branding head and pull it away from the burner, until the two rods slide out and are no longer connected to your propane branding tool.
  4. Put the detached branding head aside, kept attached to its two rods. Choose a secure storage place, free of sharp objects (to prevent nicks and scratches). Proceed to slide the two rods of your other BIU Propane Branding Head into your branding tool rod holes located in the rod holder (labeled “Branding Irons Unlimited”).
    NOTE: Our propane branding heads always include two rods that perfectly fit into the holder of your P-1000 propane branding tool.
  5. Adjust the spacing between the back end of the branding head and the burner opening to about 2 inches apart.
  6. Tighten the black screws to a firm grip with the hexagonal wrench (provided). Do not over-tighten.
  7. Your P-1000 Propane Branding tool is now ready to be used. When you are ready to brand, review & repeat the instructions on these pages, while observing all safety precautions.

Checking for Leaks

Leakage Checklist

Before you attempt to light the burner of your P-1000 Propane Branding tool, check for any leaks from the cylinder itself (your propane source), as well as any that may be between your propane cylinder and your branding tool burner.
To check for leaks, follow the following steps:

  1. Close the adjustment knob of your branding tool burner.
  2. Open the propane cylinder valve slowly.
  3. Brush or spray the connections with leak spray or a soapy solution (soapy water).
  4. Look for leaks which will occur as bubbles.
  5. If bubbles occur, close the gas cylinder valve. Check all connections for tightness and/or damage.
  6. After making any necessary adjustments, repeat the process from step 1 until no leaks are detected and no bubbles form. If leaks persist, contact the appropriate distributor for further assistance.

Safety Information

Propane Branding Iron Safety Information

  • Always shut off the gas supply by closing your propane cylinder valve.
  • Never use your cylinder valve or regulator as a handle to lift the tank. This may break the connections or damage the tank.
  • Always change and set your propane cylinder upright, in a safe place outdoors, inaccessible to unauthorized individuals, away from any source of ignition such as naked flames, lit pilots or electric wires.
  • Never check for leaks with a naked flame. Use soapy water or leak-detecting spray only.
  • If you discover or suspect that there has been a leak, you must be extra careful and evacuate the gas by adequate ventilation. LP Gas is heavier than air and can easily accumulate in trenches, poorly ventilated spaces and below ground level.
  • Never try to repair or modify a defective regulator yourself.
  • Always have the propane gas cylinder standing upright.
  • Never leave your P-1000 branding iron unattended, with a flame-lit burner and while branding head is cooling off.
  • Be mindful of your surroundings. Do not use your P-1000 branding tool in poorly ventilated spaces and around objects that can catch fire or melt.
  • Keep the propane hose a safe distance away from the flame-lit burner and hot branding head.
  • Keep a fire extinguisher handy whenever using your P-1000 Branding tool.
  • Do not leave your branding tool unattended. Make sure others, including pets, do not have a chance to accidently touch or come in contact with the hot branding head.

 

Electric Cattle Branding Irons

IMPORTANT

IMPORTANT

Do Not let the Branding Iron come in contact with water, mud, dirt, sand or ashes.
When heated, keep away from any flammables and materials that can catch fire.
These Branding Irons are Intended for Branding Live Stock Only. Do Not Use for any other branding purposes.

Basic Operation

Basic Operating Procedure

  1. Clip any access hair off the area where the animal will be branded.
  2. Use an experienced team of people for this task.
  3. After plugging in the Branding Iron, allow 90 seconds for it to reach the proper temperature.
  4. Dwell time is about 10 seconds. Branding head needs to be held on the animal with moderate pressure, until the surrounding skin turns a dark copper color. Dwell time may vary, depending on weather conditions, animal breed and/or age.

Additional Tips

Additional Tips*

  • The iron when heated properly should appear to be the color of ashes. A branding iron must burn sufficiently to remove the hair and outer layer of skin. Acids and other branding fluids are not permitted.
  • Branding irons should not be used by inexperienced hands. Adequate time must be allowed when applying brands and various other conditions must also be considered. Wet or damp cattle should not be branded as the brand will scald the hide and cause a scar or blotch. Livestock will carry their brands for life – take time to apply with care.
  • Do not apply a light “hair” brand. It will soon disappear leaving no permanent mark.
  • Do not brand on top of any part of a previous brand.
  • Depending on the temperature of the branding iron, age of the animal, hair cover, etc., the branding process should take from five to ten seconds.
  • Remember, you only need to burn the hair and outer layer of skin. Too deep a brand will result in bleeding and take longer to heal.
  • A proper brand should be the color of saddle leather when the brand is removed. Rocking the iron during the branding process will insure uniformity on all areas of the brand.
  • Keep the branding irons free of scale, burnt hair, etc. by cleaning with a steel brush, dipping into a pail of sand or a bucket of oil during use.

*Source: South Dakota State Brand Board

 

Freeze Branders

Skin Anatomy

Livestock Skin Anatomy

freeze-brander-skin-anatomyThe skin of the animal contains millions of hairs which make up the animals coat. Figure 1 is an enlarges, simplified drawing of one hair shaft with its color (pigment) producing follicle (CF) and its growth follicle (GF), both shown below the skin.
Under normal circumstances hair grows as a clear shaft (like a clear straw) from the GF. On colored animals, pigment (black, brown, red, yellow etc.) is added from the CF below the skin to the clear hairshaft, which gives the hair its color.
When the intensely cold iron used in freeze branding is placed on the skin for the correct time and at the correct pressure, the cold temperatures destroys the CF’s at the brand site so they no longer can produce pigment; however, the hair still continues to grow for the GF’s. The result is that hair at the brand site contains no pigment and appears white. This is the desired result-a uniform, white brand. If the iron is pressed to the skin for a shorter period of time and/or with less pressure that required, some hairs grow in colored and some hairs grow in white, so the brand has a streaked appearance. If the iron is held on a longer period of time, the cold destroys the GF’s as well, so that no hair grows at all. On light colored animals the bald is desirable because the dark skin with no hair shows up better that a white brand.

Recommended Materials & Equipment

Recommended Materials & Equipment

• Holding chute or some other positive device to keep the animal from moving
• Container large enough so the irons can stand upright when the heads are submerged in the coolant
• Coolant-Dry Ice and Alcohol or Liquid Nitrogen
• Electric clipper (surgical blade preferred)
• Grooming brush for cleaning the brand site
• Gloves
• Stopwatch
• Squirt bottle
• Brass Freeze Branding Iron
• 99.9% alcohol (lower percentages contain water which can cause an ice layer to form during branding and decrease the penetration of the cold through the skin)
Brand Selection
Freeze branders are cast of copper alloy (brass) which is generally preferred because of its temperature holding capacity. Standard sizes are 2”, 2 1/2”, 3, 3 1/2” 4”, 5” and 6” in height. They have a variety of face sizes, not vented and a 18” steel handle for convenient application. Corresponding numbers are stamped on top of the handle, enabling you to choose the proper iron without removing the brander for the coolant container.

Branding Site Selection

Selecting a Branding Site

Before branding, care should be taken in selection of the site to be branded. Each state or county may have it’s own regulations regarding the placement of the brand on the animal. Be sure to check with your county clerk, county extension agent or state brand inspection agency about branding and brand ownership regulations.
When branding on the shoulder, be sure the iron head is not partially on a thinner muscle mass over the scapula with the remainder if the iron head on a heavier, deeper muscle mass not covering bone. Unequal head pressure can produce a nonuniform brand. This situation can also arise when branding on the butt, a portion of the branding iron head is partially on the rear of the pelvic bone and the remainder is on the muscle below.

Dry Ice & Alcohol

Using Dry Ice & Alcohol

Alcohol will be needed for this branding method. Among refrigerants used are methyl, ethyl, or isopropyl alcohol. It is very important that any alcohol used be 99% in strength or it will turn to slush at the extremely low temperature needed (approximately 160 to 180 degrees below zero). Acetone is another very good refrigerant, because it is clear and the quantity of dry ice in the container is always visible. Some of the suppliers of acetone are drug companies, welding supply firms and animal health supplies. After extensive use, alcohol will loose strength because of its tendency to absorb moisture. Alcohol should be changed after branding approximately 150 head of livestock. Care should be taken when handling 99% alcohol it is extremely inflammable.

Liquid Nitrogen

Using Liquid Nitrogen

Liquid nitrogen is a very good coolant and will cool to a temperature of approximately 240 to 250 degrees below zero. Liquid nitrogen is available through artificial insemination organizations and welding supply firms. Care should be taken when handling liquid nitrogen because of its extremely cold temperature.

Branding Times

freeze-brander-dweel-timeDwell Times While Branding

Branding times vary according to the type of metal in the irons (times shown here are for brass freeze branding irons available from BIU) and the age (skin thickness) and color of the animal. Branders should calibrate their freeze branding irons by branding the recommended times and keeping accurate records of times and results.

 

Branding

Branding Procedure

  • Chill the irons in the desired coolant. Pour enough coolant into the container to adequately cover the heads of the irons by 1”. The surface of the coolant will appear to boil when the irons are introduced into the coolant, when this boiling subsides the irons are as cold as the coolant will allow and are ready to use.
    Restrain the animal with your desired method, squeeze chute or calf table for cattle and twitch orstock for horses, making sure the site to be branded is accessible.
  • If the animal needs to be sedated consult your veterinarian.
  • Clean the brand site of foreign material.
  • Clip the brand site as square as possible, particularly at the bottom, to aid in square placement of the brand.
  • Thoroughly dry the brand site if the animal is sweating or is wet form the rain or washing.
  • Squirt room temperature alcohol over the brand site thoroughly covering the entire shaved area. This removes some skin oils and helps transfer cold from the iron head to the skin.
    Immediately after the alcohol soak, quickly remove the appropriate iron from the container, align it properly and firmly press the iron squarely on the brand site. As the iron is pressed to the skin the stopwatch should be started. Hold the iron firmly applying 35 to 45 pounds of steady pressure, with a slight rocking motion. When the appropriate time has elapsed on the stopwatch, the iron should be immediately removed from contact with the skin.
    After branding, immediately place the iron back in the container of coolant. It should be re-cooled completely before it is used again.

Results

Post Branding Results

freeze-brander-recover-timeImmediately after freeze branding you will see a frozen indentation in the animals skin. Within five minutes the indentation will disappear and swelling will begin. The brand will be readable but the swelling will cause the mark to have two or three times the thickness that the actual finished brand will have. The brand will be swollen for 48 to 72 hours. After the swelling dissipates the brand may not be easily seen. About 20 to 30 days the brand will begin to get flaky and scaly. By the third or fourth week the scab will start to turn loose. Once the scab is gone, white, peach fuzz type hair should appear in 30 days. Full hair growth will depend upon the time of year the brand is applied.

Precautions

Important Precautions

Dry ice and the cold liquid can cause injury to humans, and precautions should be taken so these do not come in contact with your skin. Acetone and alcohol are flammable and should be used in open air or a well-ventilated building. Avoid smoking and keep this material away from open
flames or electric cattle prods. Vapor from this liquid is also dangerous to the tissues of your eyes and nose.
Before ordering a freeze brand as proof of ownership or a registered brand, contact your state brand inspection agency. The use of such irons is subject to laws relative to each individual state or county.
Materials used and procedures are based on factual information, but not guaranteed.

Sources

Information Gathered with the Help of:

Paul Riggs, Southwest Livestock Services, Forney, TX

Doug Householder, Ph.D., Professor and Extension Horse Specialist, The Texas University System

BBQ Steak Branding Irons

Heating the Branding Iron

Heating the BBQ Steak Branding Iron

You need to make sure that the branding irons are hot enough for the brand you desire (different food products require different degrees of heat — See Test Branding below). While these Steak Branding Irons are actually designed with gas grills in mind, they can be heated up with a grill (charcoal or propane), a campfire, on the stove (gas is best), a propane torch, etc. The iron needs to get hot. Once the iron starts turning red, immediately remove for heat source. Apply even pressure for 4-5 seconds and, if necessary, rock your iron to ensure all its parts come in full contact with the surface of your food product. Depending on the food product(s) you are branding, it may be necessary to re-heat your iron after each branded mark.

WARNING: Always wear heat-resistant protective gloves and extra caution when using the Steak Branding Iron.

Test Branding

A Note on Test Branding

Branding different food products requires different degrees of heat. Your first few branded marks may not be to your complete satisfaction. That is why we recommend test-branding samples of your food products in preparation for further branding. After a few times, you should get a good sense of how long the iron needs to be heated and how long to hold it down on your food product(s).

Branding

Branding Procedure

  • Apply the techniques you acquired while test-branding.
  • Take the fully-heated branding iron and place it firmly on the spot you selected for the branded mark.
  • Keep the branding head on the surface and do not lift during the process.
  • The number of seconds to keep the iron in contact with the food product depends on how hot the iron is, as well as the food product you will be branding.
  • Remember that heat is spent in branding process, reheat before branding again.

Cleaning the Steak Brander

Cleaning the BBQ Steak Branding Iron

After your Steak Iron has completely cooled off, simply wash it with soap and water after each use. If residue remains use a stainless steel bristle brush to remove it. Taking this simple extra step will prolong the life of your steak iron.

 

Taking Care of Your Branding Heads

Branding Materials that Melt

Tips for Branding Materials that Melt

The following instructions are for cleaning Brass Branding Heads used for branding plastics, rubber, wax and other materials that melt:
During a branding session, if you find that there’s some material buildup on your head, or after you are done branding for the day, rest your branding iron on its stand, cradle or on a heat resistant surface, such as a brick.
Turn your temperature control to 100%; wait a few minutes until residue burns up. Turn off your temperature control (or, should you wish to continue branding soon after you clean your head, turn down your temperature control to a low percentage) and wait unit the head cools off.
If necessary, use a fine brass bristle brush to gently remove the burnt residue.

NOTE: It takes longer for a branding head to cool off than it does to heat up.

Branding Wood & Leather

Branding Wood & Leather

Cleaning Brass Heads used for branding leather, wood and other similar materials.
Usually branding these materials does not leave residue on the head, unless the items you’re branding have already been treated/finished. You can follow care suggestions given for cleaning heads used for branding materials that melt (see Branding Materials the Melt above).

Branding Food Products such as Bakery Goods

Branding Bakery Goods

  • When using an electric heating tool, you will need low temperatures for branding bakery goods such as burger buns, bread and tortillas.
  • Set your temperature control unit to the lowest setting that allows you to create a branded image in a reasonable amount of time.
  • Using the highest setting will most likely speed things up, but is not a sound recommendation for a task with so little thermal demand, as it may over-scorch your product, as well as shorten the life of your branding tool.
  • Use an iron holder to isolate your branding tool from coming in contact with any metal surfaces while heating it up and during your branding session too. Direct contact of your branding tool with metal will impact (increase) heat-up time and potentially branding time as well.
  • Using the iron holder will also prevent the iron cord from direct contact with the hot tool. The Hexacon holder, furnished with your handheld Hexacon branding tool, is recommended for its open tray feature and its ability to accommodate many styles and shapes of branding heads.
  • If the heated Stainless Steel Branding head tends to stick to your baked goods, do NOT immerse or dip it in oil.  Instead you may spray a light coat of oil on a baking sheet or on a sheet of aluminum foil, and then lightly touch the branding head to the oiled surface during your branding session, as needed.
  • When you complete a branding session, never use anything except time to cool off your hot branding iron. Quenching in any liquid may damage your branding tool and will void warranty.

Cleaning Stainless Steel Branding Heads & Heating Tool

 

How to Clean a Stainless Steel Branding Head & Heating Tool After Food Branding

  • To clean your branding head we recommend the use of a fine-tooth brass brush. If necessary, a clean damp firm but non-abrasive pad can be used for removing food residue.
  • Daily inspection and cleaning any oil residue off your heating tool is imperative, as oil residue may enter the heating tool, shorten element life and void warranty.
  • After you have finished branding for the day, you can either hand-wash your branding head, using a firm but non-abrasive dish washing pad and warm soapy water, or you can put your branding head on the top rack of your dish washing machine.

NOTE: The selection of iron wattage is not mainly a factor of image size as much as it is a factor of the product surface thermal demand. Since bakery products have zero thermal mass and require only the charring of their sugars to make a visible image, low wattages should be used. Oversizing the iron to something more than the task demands (based mainly on branding head size and complexity) is not only impractical; it can lead to failure as the iron will operate too hot without the possibility of its heat dissipating adequately.

Storage

Storing Your Branding Heads

When not in use, keep your branding head(s) wrapped in a soft, lint-free cloth. This will help prevent your head(s) from getting nicked or scratched.
Electric irons should be unplugged until you are ready to use them again.
Remember to remove the cloth wrapped over your branding head before plugging in your iron and before turning on your temperature control unit.

Removing Paint Residue

Removing Paint Residue from Your Branding Head

To remove paint residue from your branding head, after it cools off a little, try using a brass wire brush with fine bristles. When your branding head cools (room temperature) you can try using a paint removal solution.

Dos and Don'ts

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Hexacon’s DOs and DON’Ts
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The DOs and DON’Ts of Branding

Be sure to read Hexacon’s DOs and DON’Ts file for good pointers on how to properly use and maintain your new electric branding iron. You can review this information here in PDF form.